MPI Morheat is a manufacturer of ceramic belt heaters typically used for plastic extrusion, injection molding and blow molding. Ceramic belt heaters are a powerful alternative to standard mica coil heaters. MPI ceramic belt heaters are insulated with high-quality ceramic fibers and offer first-class thermal efficiency. This results in a durable heater that can withstand operating temperatures up to 1400°F. All MPI ceramic belt heaters have a stainless steel outer shell for optimum oxidation resistance.
Gases absorb radiant energy poorly, so they remain largely unaffected by radiant heating. Dark surfaces absorb radiant heat better than light or reflective surfaces. It is used to heat cylindrical surfaces and is available in different architectural styles to work in different operating environments. Hinge elements should be used if the elements are removed frequently or if the belt diameter is less than 150 mm. A special feature of these elements is the even distribution of heat over a large area. These include glass fibre, pole clamps and stainless steel on braid.
For the processor, this means that the higher the running inlet temperature, the less power the process requires. Therefore, there is a strong argument for using the latest drying technology, which makes it possible to adjust the residence time at the output to have the most profitable operation. Maxi straps can be designed as Heat and Cool, Heat Only or Cool Only. Starflex belt heaters can be used in many different applications, including plastic extrusion and injection molding, and have an excellent lifespan with little to no downtime. Mica belt heaters are very often used in the plastics industry for injection extrusion and blow molding. The heater sits on cylindrical metal pipes or a barrel to heat the contents of a solid onto molten liquid.
Installers can make 1-2 additional revolutions on the clamping screw. Each screw must have an optimal torque value as specified in the specification table for the clamping belt torque. 2.) Put on fastening straps and tighten them until the screw can no longer be tightened.
Ceramic insulated belt heaters, radically different in mica tape design, have a spirally wound nickel-chrome resistance wire stretched through small ceramic blocks. The series of ceramic blocks is located in a stainless steel outer shell coated with ceramic fiber insulation. The case has jagged edges to allow the tape to fully expand during installation. They are an extremely versatile product line that can be used even in the harshest environments. From round standard mica bands, conically shaped mica bands to mineral-insulated heating tapes with cut-outs and melted heaters for extruder drums. Each application may require a unique configuration tailored to your specific needs.
Heating is a complex process determined by the principles of thermodynamics, fluid mechanics and heat transfer. Heat transfer, in particular, is a useful knowledge as it helps to inform important aspects of heating selection and system design. For elements with a diameter of more than 300 mm, we recommend the use of spring-loaded clamps to counteract expansion during heating. The adjustment of the belts is preferably carried out by pushing. If it is not practical, the bands must be bent and then wrapped around the barrel.
Unique to the group is that ceramic tapes use radiant heat transfer instead of conductive heat transfer. Therefore, ceramic tapes do not require a firm fit on the barrel; In fact, a very tight fit can crack the ceramic pieces when pressed into the barrel. Due to the radiant heat transfer, ceramic tapes can also be used more effectively in barrels with large diameters, as long as the heating is not exposed to oil or molten plastic.
Mica is used because it provides good thermal conductivity and dielectric resistance. The nickel-chromium resistance wire and mica sheets are surrounded by a corrosion-resistant outer steel cover. Ceramic belt heaters are equipped with internal spiral-wound resistance coils that are evenly threaded by interlocking insulated ceramic tiles. The ceramic core or “mat” of the tiles is located under a stainless steel sheet with jagged edges.
This erroneous input is received by the control unit, which requires a full output of the heaters if the process is already at the right temperature. All heating and thermocouple tapes are checked to ensure that the unit is installed correctly and works according to specifications. HBT belt heaters are a very durable and versatile means of heating small and large industrial tanks and cylinders up to 650°C (1200°F).
All materials have proposed maximum wattage densities beyond which the material will burn. Mi-Plus belt heaters are suitable for temperatures up to 760 °C (1400 °F) and wattage densities of up to 23.25 W/cm2 (150 W/in2). The result is more efficient heat transfer, which lowers Industrial Band Heater Manufacturer the temperatures of the element cables and increases the service life of the heating. Backer Marathon Starflex belt heaters are the most robust and reliable belt heaters on the market. They are the original tape of the aluminum housing and remain the industry standard.